Is a Hard or Soft Suitcase Better?

The choice between a soft shell or hard shell suitcase is one that goes beyond aesthetics, this decision can dramatically impact your travel experience – hard shell materials offer varying levels of durability, security, and sturdiness and soft shell materials provide flexibility and ease. This post explores different materials used in the construction of these suitcases and also highlights the emerging popularity of luxurious eco-friendly materials in luggage.

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Soft Shell Suitcases

Known for their flexibility and versatility Soft Shell suitcases have been trusted by travellers worldwide for decades. Made predominantly from high quality fabrics like nylon or polyester, their standout features – flexibility, lightweight, zippers that allow for expansion and external pockets – contribute to their popularity. Let’s explore some of the major benefits of soft shell suitcases.

Polyester

Polyester is a popular choice for soft shell suitcases due to its affordability and versatility. It’s not as durable as nylon but is lightweight, easy to clean, and available in a wide range of designs.

Average carry-on weight: 2.7 – 3.2 kg approx.

Nylon

Nylon bags are a step up from polyester ones in terms of durability. Known for its exceptional resistance to tearing, it’s a perfect choice for those who travel frequently. Despite being slightly more expensive, the longevity of nylon suitcases often justifies the extra cost.

Average carry-on weight: 3.2- 4.1 kg approx.

Ballistic Nylon

A high-grade variant of the standard nylon, ballistic nylon offers unparalleled durability and protection in the world of soft shell suitcases. Originally developed for military use, ballistic nylon is well-regarded for its resistance to wear, tear, and abrasions.

Average carry-on weight: 3.6 – 4.5 kg approx.

Please note that these values are approximate averages. The exact weight and can vary based on factors such as the brand, size, and design of the suitcase.

Soft Shell suitcases provide unparalleled flexibility and easy access to your belongings. They’re well-suited for road trips, flexible packers, and those who love having external pockets for additional storage.

Things to consider:
  1. Flexibility: A soft shell suitcase can squeeze into tighter spaces, like overhead bins or car trunks, and can also expand to accommodate that extra pair of shoes or souvenirs.
  2. Weight: Soft shell cases are generally lighter than their hard shell counterparts, making them an excellent choice for meeting strict airline weight limits.
  3. Accessibility: The external pockets make it easier to quickly access items such as travel documents, chargers, or snacks during your journey.

Take a look at our 7 Best Soft Shell Suitcases for a truly lightweight travel experience.

Lightweight carry-on for frequent flyers by Antler

£170.00

★★★★★

The Brixham Cabin(affiliate link) offers an impressive balance of durability, lightness and flexibility, for a practical carry-on choice.

  • lid zipper design
  • lightweight and secure
  • 360 degree rotating wheels
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Ultra durable Large Soft Shell Suitcase by Tumi

£1245.00

★★★★★

The Alpha 3 Suitcase (affiliate link) made from TUMI’s patented, ultra-durable FXT® ballistic nylon. Includes expansion system for superior performance.

  • Lever Lock™ Expansion System
  • expandable large suitcase
  • removable garment sleeve
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Hard Shell Suitcase

Known for their flexibility and versatility Soft Shell suitcases have been trusted by travellers worldwide for decades. Made predominantly from high quality fabrics like nylon or polyester, their standout features – flexibility, lightweight, zippers that allow for expansion and external pockets – contribute to their popularity. Let’s explore some of the major benefits of soft shell suitcases.

Polycarbonate

Polycarbonate suitcases lead the hard shell category due to their balance of durability and flexibility. They are resilient and can withstand high impact without cracking or breaking.

Average carry-on weight: 4.1 – 5 kg approx.

Polypropylene

Polypropylene suitcases are the lightest in the hard shell suitcase category. Do not be fooled by the cheap feel to this highly resilient material due to its weight and flexibility. Polypropylene suitcases are very flexible and have less chance of developing cracks.

Average carry-on weight: 3.2 – 3.6 kg approx.

ABS Plastic

ABS (Acrylonitrile Butadiene Styrene) is the most affordable option in suitcase choices due to its cheap production costs. While less flexible than polycarbonate or polypropylene, ABS is robust enough to endure regular travel without breaking the bank.

Average carry-on weight: 4.1 – 5 kg approx.

Aluminium

Aluminium suitcases are the epitome of hard shell luggage. Despite being heavier and pricier, they offer unmatched style, durability, and security, making them a preferred choice for luxury travellers and professionals. Look out for the Hybrid options that combine the best of both polycarbonate and aluminium materials in one.

Average carry-on weight: 5.4 – 6.4 kg approx.

Polyethylene Terephthalate (PET)

PET suitcases are a great choice for eco-conscious travellers. They combine durability, flexibility, and a lighter carbon footprint, as PET is a recyclable material that leaves less environmental impact.

Average carry-on weight: 3.6 – 4.5 kg approx.

Please note that these values are approximate averages. The exact weight and can vary based on factors such as the brand, size, and design of the suitcase.

Hard shell materials offer robust protection and security, with varying degrees of weight and flexibility. They are ideal for those seeking to shield delicate items or frequent flyers who need luggage that can withstand being tossed around in transit.

Things to consider:
  1. Protection: The sturdy exterior of hard shell suitcases offers superior protection for fragile items.
  2. Security: These cases usually come with integrated locks, providing an added layer of security against potential theft.
  3. Weather Resistance: Unlike soft shell cases, hard shells are not porous, meaning they offer better protection against rain or snow.

We’ve rounded up 13 Best Hard Shell Suitcases that pass the test of style and durability.

Eco-friendly Samsonite suitcase with smart packing solutions

£209.00

★★★★★

Essens from Samsonite (affiliate link) is light and strong, eco-friendly option that’s designed with intelligent storage options

  • 3 point locking system
  • suspension wheels
  • removable packing cubes
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Hybrid Check-in Suitcase that packs style and durability in one.

£435.00

★★★★★

The Hybrid Check-in suitcase (affiliate link) by Monos; a sleek and stylish suitcase that combines aerospace-grade polycarbonate with the sturdiness of aluminium.

  • zipperless aluminium frame
  • 2 TSA approved locks
  • reinforced wheel housing
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Eco-Friendly Suitcases

A new era of sustainable luggage is on the horizon, characterised by 100% plant-based, biodegradable materials. Manufacturers are exploring new materials, designs, and production methods that lessen the environmental footprint of their products. This ranges from using recycled or plant-based materials, reducing carbon emissions during production, and ensuring the long-term durability of luggage to limit the need for replacement and waste. With innovative materials that mimic the strength of traditional ones, these green alternatives are redefining sustainable travel and offering travellers a chance to reduce their environmental impact without sacrificing style or durability.
We’ve rounded up our favourites here.

Smart Luggage for Sustainable Travel

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Vegan Friendly
Backpack

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Conclusion

Deciding between a soft shell or hard shell suitcase is more than just a matter of preference—it’s about aligning your travel needs with the right companion. Whether you’re exploring the other side of the world or taking a quick weekend getaway, your suitcase is an essential part of your journey.

Hard shell materials, from the robust resilience of polycarbonate, polypropylene, ABS, and aluminium to the eco-friendly durability of PET, offer a fortress for your belongings. They stand against the rigours of travel, protecting your items from impact and weather elements, all while expressing a sleek, modern aesthetic.

In contrast, soft shell materials like polyester and nylon, including the mighty ballistic nylon, embrace flexibility and adaptability. They offer ease of access, expandability, and an array of external pockets for those extra souvenirs. Soft shell suitcases are the chameleons of luggage, ready to adjust to your packing needs.

As lightweight suitcases continue to gain popularity, brands are innovating to merge the worlds of hard and soft shells. These hybrids aim to offer the best of both worlds—combining robust protection with featherlight comfort.

Moreover, the rise of eco-friendly, luxurious luggage reflects a growing awareness of our environmental footprint. These suitcases, made from 100% plant-based, biodegradable materials, are not just making a fashion statement, but also a declaration of commitment to a sustainable future.

In conclusion, your suitcase is more than a container for your belongings—it’s a testament to your travel style, your priorities, and, increasingly, your commitment to sustainability. So take a moment, consider your needs and values, and make a choice that not only suits your journey, but also enhances it.